F-94C Canopy

Original Plug on bottom and Female Mold on top.

 

Top is Styrene part, center is Clear Canopy and bottom is fiberglass part. 

Female Mold and Vacuum Forming Plug on Bottom.

 

 

 

 

The plug was made from blue foam and then fiberglassed for strength.  the female mold is made from fiberglass and blue foam added for stiffening. The vacuum form plug was made with a couple of coats of fiberglass then filled with plaster and foam. 

For assembly the fiberglass part will be cut away inside all the blue lines and glued inside the Clear part to form the frame.  The Styrene part will be cut away the same as the fiberglass part and will be glued to the outside of the Clear Canopy to form the outside frame.